FS-Elliott Unveils New FSE-TurboCool Lubricants to Improve Centrifugal Compressor Efficiency

FS-Elliott expanded and launched a new line of FSE-TurboCool lubricants and additives to improve centrifugal compressor performance and lubrication, and lengthen machinery lifespan. In addition to enhanced performance and extended lifespan, the FSE-TurboCool formulations help operators reduce unscheduled compressor downtime.

“FS-Elliott’s expanded FSE-TurboCool product line reflects our commitment to delivering high-quality solutions that meet the needs of compressor operators,” said Roger Beavans, Product Manager at FS-Elliott. “These lubricants and additives are engineered for peak performance and reliability, ensuring equipment operates efficiently and safely in any condition.”

FSE-TurboCool barrel and bucket; image credit: FS-Elliott

FSE-TurboCool Breakdown

• FSE-TurboCool CC: This synthetic additive improves solvency for hydrocarbon-based lubricants, like TurboCool 32 and 46, and minimizes varnish formation and oxidative instability. TurboCool CC also cleans metal surfaces and renews lubricants to extend the optimal performance of centrifugal compressors.
• FSE-TurboCool 32 & 46: Both are synthetic lubricants manufactured with a gas-to-liquids process. They protect against wear, reduce sludge and other deposits, and maintain efficient performance under extreme conditions. TurboCool 32 and 46 guarantee reliable operation by expanding compressor life and minimizing maintenance costs.
• FSE-TurboCool PG: It’s an environmentally friendly lubricant formulated with polyglycerol and prevents varnish formation and offers consistent performance in harsh operating conditions. The lubricant lessens degradation and contaminant accumulation, preventing unscheduled interruptions and reinforcing efficiency.
• FSE-TurboCool FG: A high-quality mineral oil that satisfies purity standards in the food processing and pharmaceutical industries. TurboCool FG is non-toxic, colorless, odorless, and tasteless to ensure safety and stability, along with its NSF H-1 compliancy and FDA-approval for incidental food contact.

FS-Elliott New Products

In December 2024, FS-Elliott launched the P650 centrifugal compressor that offers ISO 8573-1 Class 0, oil-free air to optimize performance and efficiency. The P650’s aerodynamic design reduces energy costs and carbon footprint and features a Regulus control system and a large color touchscreen to simplify operation.

Aerodynamics boost high-stage efficiency across turndown ranges and supports heat-of-compression drying technology to promote energy savings; also, advanced centrifugal controls deliver maximum energy savings. In terms of reliability, all Polaris compressors have a 2-year full package warranty and FS-Elliott’s SteadAir 5-year air-end warranty. These warranties protect critical machinery in production facilities and across difficult applications in challenging environments.

The P650 features a removable air-end design and horizontally split air-end components to simplify field replacements and enable inspection and maintenance without disrupting air piping. The large color human-machine interface and suite of control options allow customers to easily use the P650 centrifugal compressor.

And, in August 2024, FS-Elliott launched its new programmable logic controller for centrifugal compressor applications—the R3000 control panel. The configurable design enables reliability, energy efficiency, and advanced customization via advanced compressor diagnostics with onboard historical data tracking. Leveraging data-logging capability, users can quickly obtain factory-direct engineering assistance.

FS-Elliott also equipped the R3000 control panel with remote monitoring capabilities: an optional FS-Connect system offers a comprehensive data dashboard and customized reports to further enhance efficient, reliable operation. FS-Elliott Channel Partners will receive notifications when service is needed, which minimizes unnecessary or unscheduled downtime. The R3000 uses FS-Elliott’s Energy Advisor and Maintenance Notification system to ensure compressor operation at optimal efficiency and reliability.